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A Picture Frame for my Wife

It seems that there are a couple of basic woodworking projects that I’ve never even attempted before. They are the two main projects that I see many new woodworkers first build; picture frames and chopping boards. I still need to track down some nicer wood for a chopping board, but I finally made my first picture frame.

It measure around 1000x400 (40in x 14in)
It measures around 1000×400 (40in x 14in)

I made this for my wife for Christmas, but can you believe it still isn’t hanging in the house? I hung it in a couple of spots but ultimately it just didn’t look good; not so much the frame, more the photo design inside. It will look nicer I think with a standard rectangular photo in it, the text shape makes the whole thing too busy and distracting.

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It started life as an old plank of VERY hard redwood which I ‘borrowed’ from a job site. From the trash pile so that’s ok.

The original length of timber.
The original length of timber.
Red Gum? Jarrah? No idea. But extremely dense and hard.
Red Gum? Jarrah? No idea. But extremely dense and hard.
Ripped it right down the middle
Ripped it right down the middle

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It was very hard to cut through, I had to take it quite slow so the saw wouldn’t jam, eventually I got there though. It is really, very dense wood.

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The different colours surprised me at first.
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Well, one side was the same colour…burnt ochre I think it is called?

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It did clean up fairly well with my belt sander though. I don’t have a thicknesser, jointer or decent handplane so I sanded them back to smooth.

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I think I had 80 grit on here, rough as so I could scrape those burn marks off.
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I thought the sander would make the wood ripple and be covered in valleys, but since the wood was so hard, it didn’t happen that way. I removed the burn marks and it was pretty much done.
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I used an old paint removal scraper as a card scraper and smoothed the surface to a beautifully fine grade.

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I cut the 90 angles using Jay’s mitre sled. They came out pretty accurate, though I did get a little tearout, I should have scored a cut line first I think.
Then on the tablesaw I cut a simple rebate for the backing to sit inside.

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I didn’t bother cleaning up the burn marks as they can’t be seen on the finished product.
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A great little jig made from scrap plywood.

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I used the router table to put a slight roundover on the inside of the frame, and (sorry no close up pic) I used a 90 chamfer bit of the outside. It ended up with a nice, crisp look. Can ‘crisp’ describe a picture frames look? I think so…

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Ok I did cheat here. I ran out of time to make a spline jig and decided to use pocket holes instead. Nope, not elegant in the slightest. But to be fair, with glue the joints are accurate and strong so I’m actually quite happy with it.

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Yep, a pocket hole.
Yep, a pocket hole.
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This is about as accurate as I ever could have hoped for.

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I glued and screwed the 4 lengths together, and then sanded and card scraped the entire surface again.
Scraping really removes a lot of the cloudiness that the sanding leaves behind, it made the wood look so clear and bright. I need to do it more often I think.

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The 3mm MDF and plexiglass was simply cut on the tablesaw to fit the opening.

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This was the only can of clear varnish I had in the shop, so that made my decision pretty easy. I put 3 coats on in total, and lightly sanded in between each one.

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The colours in it are just gorgeous, gold/red/browns, it’s a great mix.

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All in all, I think it came out great. The wood is just beautiful, the joints are as close to perfect as I’ll ever get and my wife loved it so I’m calling it a win.
I do need to replace the photo though, it’s just too distracting with all the different images in there, I think this photo style looks better when it’s on much smaller images, at one metre across there is just too much going on.

Maybe for next Christmas I’ll get around to printing a new photo…

And the finished product.
And the finished product.

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